FULLSTAR-60
Semi-Mobile Crushing Screening and Washing Plant
Technical Information
| Production Capacity | 60–100 Tons/Hour |
| Vibrating Screen Size | 1300×4000 mm |
| Helical Washer Dimensions | Ø 500 x 5,000 mm (Double Helix) |
| Jaw Crusher Feed Opening | 600×400 mm |
| Secondary Crusher Model | Tertiary Impact Crusher |
| Maximum Feed Rate | 380 mm |
| Total Engine Power | 232 kW |
| Generator *Optional | 250 kVA |
| Separator Belt *Optional | 650 mm |
| Shipping Dimensions | Length: 19,300 mm Width: 4,650 mm Height: 4,500 mm |
FULLSTAR-60 Semi-Mobile Crushing Screening and Washing Plant
FULLSTAR-60 The Semi-Mobile Crushing Screening and Washing Plant combines crushing and washing processes on a single chassis with a production capacity of 60–100 Tons/Hour. The process begins with a jaw crusher capable of handling a maximum feed size of 380 mm and continues with a tertiary crusher. The crushed material is transferred to a 1300 x 4000 mm vibrating screen with a washing system. Washing nozzles located on each deck of the screen assist in washing the material, while a Ø500 x 5000 mm helical washer helps clean the fine material.
FULLSTAR-60 Its single-chassis design integrates jaw and tertiary crushing equipment, as well as a wash screen, auger washer, and stockpile conveyors. Powered by a total motor output of 232 kW, the system can also be used at sites without an electrical infrastructure thanks to the 250 kVA generator option. The optional 650 mm separator and various screen mesh alternatives allow the plant to be configured according to project requirements, while the compact chassis layout facilitates transportation and on-site installation.
Features
- Wide Range of Feeding Options
Feeding bunkers can be loaded using excavators, trucks, and loaders. This design provides operational flexibility in construction site and quarry applications where different loading equipment is used. - Flexible Feeding Bunker Design
Feeding Bunker The capacity can be determined based on the capacity required in accordance with the machine’s current design. - Controlled Feeding System
Thanks to the manual speed control on the feeder, the amount of material fed into the crusher can be adjusted according to operating conditions and production needs. - Hydraulic System
Conveyor belts and hopper hatches can be easily folded and unfolded using the hydraulic system. This design allows for the rapid transportation and installation of the Semi-Mobile Crushing Screening and Washing Plant without the need for a crane. *Optional - Front Flap
In applications requiring the production of a single product type, the optional front flap located in front of the screen feed belt prevents the material from being transferred to the vibrating screen, allowing the product to be directed directly to the front storage belt. *Optional - Transportation with a Single Truck Head
Thanks to its semi-mobile design, all of the facility’s equipment can be transported using a tow truck. This feature helps streamline logistics operations between different work sites. - Easy Maintenance and Lubrication
Thanks to the manual grease fittings, periodic lubrication of moving components can be easily performed.
An automatic lubrication unit can be installed to extend maintenance intervals. *Optional - Precise Final Product Adjustment
– Jaw Crusher Discharge Opening: The outlet opening of the jaw crusher can be adjusted manually and can be adjusted quickly and easily using the optional hydraulic adjustment system.
– Tertiary Crusher Discharge Opening: The outlet opening of the tertiary crusher can be adjusted quickly and easily using a manual hydraulic adjustment system.
-Automatic Final Product Size Adjustment: For both crushers, the crushing gap can be automatically adjusted based on the value entered through the automation system. This allows for quick and precise control of the final product size. *Optional - Vibrating Wash Screen
A vibrating wash screen not only classifies the material but also subjects it to a washing process. The washing nozzles located on each layer of the screen remove unwanted fine particles and contaminants from the material. - Helical Washer
A twin-screw washer is used to aid in the cleaning of fine material that passes through the washing screen. The screw system helps guide the fine material through the washing process, thereby improving product cleanliness. - Braked Axle System
A braked axle system is used to ensure that the Semi-Mobile Crushing Screening and Washing Plant can be transported safely. - Low-Maintenance Platforms
Thanks to maintenance platforms that facilitate access to areas requiring maintenance, service and inspection procedures can be carried out more safely and conveniently. *Optional - Fully Automatic Automation System
The PLC-based automation system can be managed via an HMI touchscreen panel and remote tablet control. This allows for centralized monitoring of the crushing and screening process. - Generator System
Thanks to the generator system, the facility can be powered by diesel fuel at construction sites where there is no electrical infrastructure. *Optional - Windshifter Technology
The Windshifter, which can be positioned along a long return conveyor, helps separate unwanted lightweight materials from the material on the screen using an airflow. This improves the cleanliness of the final product. *Optional - Minimum Infrastructure Requirements
Thanks to its semi-mobile design, the facility requires minimal infrastructure for installation. The necessary technical information and guidance are provided during the installation process.
Technical Specifications
| Capacity: | 10 m³ *Standard | 15 m³ *Optional |
| Standard Feed Height 10 m³: | 5060 mm |
| Optional Feed Height 15 m³: | 5550 mm |
| Bunker Material Thickness: | 10 mm |
| Protective Lining Material: | ST52 *Standard / Wear-Resistant 450 HBW Plate*Optional |
| Protective Coating Thickness: | 10 mm |
| Hydraulically Controlled Bunker Hatches: | *Optional |
| Feeder Width: | 750 mm |
| Body Protection Liner: | Wear-Resistant 450 HBW Plate |
| Number of Vibration Motors: | 2 |
| Vibration Motor Power: | 2×2 kW |
| Manual Speed Control: | Included |
| Grill Spacing: | This can be determined based on customer requests. |
| Movable Jaw Thickness: | 100 mm |
| Movable Jaw Bedding Unit Material: | G20Mn5 Cast Steel |
| Body Thickness: | 40 mm |
| Fixed Jaw Thickness: | 90 mm |
| Protective Coating Thickness: | 25 mm |
| Protective Liner Type: | Bolted |
| Automatic Lubrication System: | Optional |
| Pallet Thickness: | 100 mm |
| Pallet Material: | 16%–18% Manganese Cast Steel |
| Bedding: | G20Mn5 Cast Steel |
| Pendulum Materials: | 16%–18% Manganese Cast Steel |
| Pendulum Thickness: | 120 mm |
| Body Protection Liner Thickness: | 35 mm |
| Body Protection Lining Material: | 12%–14% Manganese Cast Steel *Standard / Wear-Resistant 450 HBW Plate*Optional |
| Body Protection Liner Type: | Bolted |
| Hydraulic Housing: | Included |
| Viewing Cover: | Included |
| Engine Power: | 11 kW |
| Engine Configuration: | Single-Engine |
| Shaft Configuration: | Belt and Pulley |
| mesh Mesh Tensioning System: | Bolted |
| Body Material: | ST52 |
| Protective Primers: | Included |
| Inlet Channel Protective Lining Material: | Wear-Resistant 450 HBW Plate |
| Thickness of the Inlet Channel Protective Liner: | 8 mm |
| Automatic Lubrication System: | Optional |
| Engine Power: | 2x 5,5 kW |
| Gearbox Type: | Pear-Shaped Helical Gear Reducer |
| Drive Mechanism: | Belt-Pulley Drive |
| Braked Axle System: | Included |
| Warning and Signaling System: | Included |
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FULLSTAR-60 Combine crushing, screening, and washing operations in a single frame. Create a solution tailored to your project’s product requirements with a 1300 x 4000 mm washing screen and a Ø500 x 5000 mm auger system. Contact us for technical details and a customized price quote.