FULLSTAR-110
Crushing, Screening, and Washing Plant
Technical Information
| Production Capacity | 200–300 Tons/Hour |
| Vibrating Screen Size | 1,700 x 4,500 mm – 2,200 x 5,500 mm |
| Screw Washer Dimensions | Ø800 x 8,000 mm (Double Helix) |
| Jaw Crusher Feed Opening | 1100×850 mm |
| Secondary Crusher Model | Secondary Impact Crusher |
| Maximum Feed Rate | 800 mm |
| Total Engine Power | 560 kW |
| Generator *Optional | 700 kVA |
| Separator Belt*Optional | 800 mm |
| Shipping Dimensions | 1. Chassis: Length: 22,000 mm Width: 4,500 mm Height: 4,700 mm 2. Chassis: Length: 22,000 mm Width: 4,650 mm Height: 4,500 mm |
FULLSTAR-110 Semi-Mobile Crushing Screening and Washing Plant
FULLSTAR-110 The Semi-Mobile Crushing Screening and Washing Plant, with a production capacity of 200–300 Tons/Hour, performs primary crushing, secondary impact crushing, screening, and washing operations on two separate chassis. The first chassis, equipped with a jaw crusher capable of handling feed sizes up to 800 mm, handles the initial crushing stage and washing processes, while the second chassis performs the secondary impact crushing and screening processes.
In the first chassis Feeding Bunker the rock is fed into the jaw crusher via a vibrating feeder. After the primary crushing process, the material is directed to a 1700 x 4500 mm vibrating washing screen, where it is washed and classified by size. The finest material obtained during screening is transferred to an Ø800 x 8000 mm spiral washer, where it is cleaned. Products of other sizes are transported to the stockpile area via side conveyor belts. The coarse material remaining on the screen is sent to the second frame for secondary crushing.
In the second frame Feeding Bunker the material is then fed into the secondary impact crusher. After crushing, the material is directed to a 2200 x 5500 mm vibrating screen, where it is separated into different particle sizes. The coarse material remaining on the screen is returned to the secondary impact crusher for further crushing. This closed-circuit operating principle ensures that the material is reprocessed until it reaches the desired size. While the screening process in the second stage is performed without washing, the washing operations are carried out via the wash screen and the twin-screw washer in the first stage.
With a total engine power of 560 kW FULLSTAR-110, it can be configured with an optional 700 kVA generator system and an 800 mm separator. Its dual-chassis design allows the primary crushing and washing line and the secondary impact crushing and screening line to be transported as separate units. FULLSTAR-110, with its high production capacity, closed-circuit crushing system, and integrated washing equipment, offers a solution for the production of washed aggregate in various sizes.
Features
- Wide Range of Feeding Options
Feeding bunkers can be loaded using excavators, trucks, and loaders. This design provides operational flexibility in construction site and quarry applications where different loading equipment is used. - Flexible Feeding Bunker Design
Feeding Bunker Capacity can be determined based on the required capacity in accordance with the machine’s current design. - Controlled Feeding System
Thanks to the manual speed control on the feeder, the amount of material fed into the crusher can be adjusted according to operating conditions and production needs. - Hydraulic System
Conveyor belts and hopper hatches can be easily folded and unfolded using the hydraulic system. This design allows for the rapid transportation and installation of the semi-mobile crushing and screening plant without the need for a crane. *Optional - Front Flap
In applications requiring the production of a single product type, the optional front flap located in front of the screen feed belt prevents the material from being transferred to the vibrating screen, allowing the product to be directed directly to the front storage belt. *Optional - Transportation with a Single Truck Head
Thanks to its semi-mobile design, all of the facility’s equipment can be transported using a tow truck. This feature helps streamline logistics operations between different work sites. - Easy Maintenance and Lubrication
Thanks to the manual grease fitting points, periodic lubrication of moving components can be easily performed.
An automatic lubrication unit can be installed to extend maintenance intervals. *Optional - Precise Final Product Adjustment
– Jaw Crusher Discharge Opening: The outlet opening of the jaw crusher can be adjusted manually and can be adjusted quickly and easily using the optional hydraulic adjustment system.
– Secondary Impact Crusher Discharge Opening: The discharge opening of the secondary impact crusher can be adjusted quickly and easily using a manual hydraulic adjustment system.
– Automatic Final Product Size Adjustment: For both crushers, the crushing gap can be automatically adjusted based on the value entered into the automation system. This allows for quick and precise control of the final product size. *Optional - Vibrating Wash Screen
A vibrating wash screen not only classifies the material but also subjects it to a washing process. The washing nozzles located on each layer of the screen remove unwanted fine particles and contaminants from the material. - Screw Washer
A twin-screw washer is used to aid in the cleaning of fine material that passes through the washing screen. The screw system helps guide the fine material through the washing process, thereby improving product cleanliness. - Braked Axle System
A braked axle system is used to ensure that the semi-mobile crushing and screening plant can be transported safely. - Low-Maintenance Platforms
Thanks to maintenance platforms that facilitate access to areas requiring maintenance, service and inspection procedures can be carried out more safely and conveniently. *Optional - Fully Automatic Automation System
The PLC-based automation system can be managed via an HMI touchscreen panel and remote tablet control. This allows for centralized monitoring of the crushing and screening process. - Generator System
Thanks to the generator system, the facility can be powered by diesel fuel at construction sites where there is no electrical infrastructure. *Optional - Windshifter Technology
The Windshifter, which can be positioned on a long return conveyor, helps separate unwanted lightweight materials from the material on the screen using an airflow. This improves the cleanliness of the final product. *Optional - Minimum Infrastructure Requirements
Thanks to its semi-mobile design, the facility requires minimal infrastructure for installation. The necessary technical information and guidance are provided during the installation process.
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