FULLSTAR-65
Semi-Mobile Crushing Screening and Washing Plant
Technical Information
| Production Capacity | 60–100 Tons/Hour |
| Vibrating Screen Size | 1300×4000 mm |
| Screw Washer Dimensions | Ø500 x 5000 mm (Double Helix) |
| Jaw Crusher Feed Opening | 600×400 mm |
| Secondary Crusher Model | Cone Crusher |
| Maximum Feed Rate | 380 mm |
| Total Engine Power | 200 kW |
| Generator *Optional | 230 kVA |
| Separator Belt *Optional | 650 mm |
| Shipping Dimensions | Length: 21,000 mm Width: 4,650 mm Height: 4,500 mm |
FULLSTAR-65 Semi-Mobile Crushing Screening and Washing Plant
FULLSTAR-65 The Semi-Mobile Crushing Screening and Washing Plant combines a jaw crusher, cone crusher, screening, and washing processes into a single system with a production capacity of 60–100 Tons/Hour. Equipped with a jaw crusher capable of handling feed sizes up to 380 mm, the plant reduces the size of the rock during the initial crushing stage.
The stone supplied to the facility, Feeding BunkerIt is then fed to the jaw crusher via a vibrating feeder. After the initial crushing process, the material is directed to a 1300 x 4000 mm vibrating washing screen and classified according to size. The coarse material remaining on the screen is transferred to a cone crusher to reduce its size. The material, which is crushed again in the cone crusher, is sent back to the vibrating screen for further classification. The products separated into the desired sizes are transported to the storage area via conveyor belts. This closed-circuit crushing system enables the production of aggregate in various sizes by allowing for the reprocessing of coarse material.
FULLSTAR-65 The washing system facilitates the effective cleaning of materials of various particle sizes. The washing nozzles located on each deck of the vibrating washing screen ensure that the material is washed during the screening process. The finest material is then transferred to a Ø500 x 5000 mm spiral washer, where it is washed and cleaned. Thus, the plant offers an integrated solution not only for the classification of aggregates of various sizes but also for the washing of fine material.
With a total engine power of 200 kW FULLSTAR-65, it can be configured to meet various operational needs with an optional 230 kVA generator system and a 650 mm separator. Its single-chassis design allows for the transportation of crushing, screening, and washing equipment within a compact system. Various screen mesh options, which can be selected based on final product requirements, further enhance the plant’s operational flexibility. FULLSTAR-65, with its closed-circuit crushing system, multi-stage washing screen, and twin-screw washer, it offers a comprehensive solution for producing washed aggregate in various sizes.
Features
- Wide Range of Feeding Options
Feeding bunkers can be loaded using excavators, trucks, and loaders. This design provides operational flexibility in construction site and quarry applications where different loading equipment is used. - Flexible Feeding Bunker Design
Feeding Bunker The capacity can be determined based on the capacity required in accordance with the machine’s current design. - Controlled Feeding System
Thanks to the manual speed control on the feeder, the amount of material fed into the crusher can be adjusted according to operating conditions and production needs. - Hydraulic System
Conveyor belts and hopper hatches can be easily folded and unfolded using the hydraulic system. This design allows for the rapid transportation and installation of the Semi-Mobile Crushing Screening and Washing Plant without the need for a crane. *Optional - Front Flap
In applications requiring the production of a single product type, the optional front flap located in front of the screen feed belt prevents the material from being transferred to the vibrating screen, allowing the product to be directed directly to the front storage belt. *Optional - Transportation with a Single Truck Head
Thanks to its semi-mobile design, all of the facility’s equipment can be transported using a tow truck. This feature helps streamline logistics operations between different work sites. - Easy Maintenance and Lubrication
Thanks to the manual grease fitting points, periodic lubrication of moving components can be easily performed.
An automatic lubrication unit can be installed to extend maintenance intervals. *Optional - Precise Final Product Adjustment
– Jaw Crusher Discharge Opening: The outlet opening of the jaw crusher can be adjusted manually and can be adjusted quickly and easily using the optional hydraulic adjustment system.
– Cone Crusher Discharge Opening: The outlet opening of the cone crusher can be adjusted quickly and easily using a manual hydraulic adjustment system.
– Automatic Final Product Size Adjustment: For both crushers, the crushing gap can be automatically adjusted based on the value entered into the automation system. This allows for quick and precise control of the final product size. *Optional - Vibrating Wash Screen
A vibrating wash screen not only classifies the material but also subjects it to a washing process. The washing nozzles located on each layer of the screen remove unwanted fine particles and contaminants from the material. - Screw Washer
A twin-screw washer is used to aid in the cleaning of fine material that passes through the washing screen. The screw system helps guide the fine material through the washing process, thereby improving product cleanliness. - Braked Axle System
A braked axle system is used to ensure that the Semi-Mobile Crushing Screening and Washing Plant can be transported safely. - Low-Maintenance Platforms
Thanks to maintenance platforms that facilitate access to areas requiring maintenance, service and inspection procedures can be carried out more safely and conveniently. *Optional - Fully Automatic Automation System
The PLC-based automation system can be managed via an HMI touchscreen panel and remote tablet control. This allows for centralized monitoring of the crushing and screening process. - Generator System
Thanks to the generator system, the facility can be powered by diesel fuel at construction sites where there is no electrical infrastructure. *Optional - Windshifter Technology
The Windshifter, which can be positioned on a long return conveyor, helps separate unwanted lightweight materials from the material on the screen using an airflow. This improves the cleanliness of the final product. *Optional - Minimum Infrastructure Requirements
Thanks to its semi-mobile design, the facility requires minimal infrastructure for installation. The necessary technical information and guidance are provided during the installation process.
Technical Specifications
| Capacity: | 10 m³ *Standard | 15 m³ *Optional |
| Standard Feed Height 10 m³: | 5060 mm |
| Optional Feed Height 15 m³: | 5550 mm |
| Bunker Material Thickness: | 10 mm |
| Protective Lining Material: | ST52 *Standard / Wear-Resistant 450 HBW Plate*Optional |
| Protective Coating Thickness: | 10 mm |
| Hydraulically Controlled Bunker Hatches: | *Optional |
| Feeder Width: | 750 mm |
| Body Protection Liner: | Wear-Resistant 450 HBW Plate |
| Number of Vibration Motors: | 2 |
| Vibration Motor Power: | 2×2 kW |
| Manual Speed Control: | Included |
| Grill Spacing: | This can be determined based on customer requests. |
| Movable Jaw Thickness: | 100 mm |
| Movable Jaw Bedding Unit Material: | G20Mn5 Cast Steel |
| Body Thickness: | 40 mm |
| Fixed Jaw Thickness: | 90 mm |
| Protective Coating Thickness: | 25 mm |
| Protective Liner Type: | Bolted |
| Automatic Lubrication System: | Optional |
| Hydraulic Outlet Orifice Adjustment: | Standard |
| Automatic Outlet Opening Adjustment: | Optional |
| Engine Power: | 90 kW |
| Engine Power: | 18,5 kW |
| Engine Configuration: | Single-Engine |
| Shaft Configuration: | Belt and Pulley |
| mesh Mesh Tensioning System: | Bolted |
| Body Material: | ST52 |
| Protective Primers: | Included |
| Inlet Channel Protective Lining Material: | Wear-Resistant 450 HBW Plate |
| Thickness of the Inlet Channel Protective Liner: | 10 mm |
| Automatic Lubrication System: | Optional |
| Engine Power: | 2 x 5,5 kW |
| Gearbox Type: | Pear-Shaped Helical Gear Reducer |
| Drive Mechanism: | Belt-Pulley Drive |
| Braked Axle System: | Included |
| Warning and Signaling System: | Included |
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