Stationary Crushing and Screening Plant with a Capacity of 500 Tons/Hour

We based our design on the need to process basalt material, separate impurities from the feedstock, and produce aggregate in various sizes. We designed the production line to have a capacity of 500 Tons/Hour and to allow for the separate storage of the final products.

We designed the pre-screening, jaw crushing, secondary crushing, and screening stages as an integrated line. We incorporated vertical shaft and tertiary crushers into the production flow to handle the different fractions that require reprocessing after screening.

We directed the material from the feed hopper to a grizzly screen. By re-classifying the separated fine and contaminated material on a bypass screen, we established a flow in which one fraction is sent to the bypass stockpile area, while the material retained on the screen is transferred to the horizontal screens.

We planned to process the material remaining after pre-screening first in a jaw crusher and then in a secondary impact crusher. We directed the basalt, which had been reduced in size in two stages, to two horizontal vibrating screens for classification.

We directed the two different fractions separated by the horizontal screens—which needed to be re-crushed—to the vertical shaft and tertiary crusher lines. By reconnecting the output of both crushers to the same horizontal screens, we ensured that the material was reprocessed and reclassified.

We set up a system in which the appropriately sized products coming off the horizontal screens are collected in four separate storage bunkers. By keeping the bypass storage area separate, we separated the storage processes for the material coming from the pre-sorting stage from those for the final products.