PRO-90
Semi-Mobile Crushing and Screening Plant
Technical Information
| Production Capacity | 90–130 Tons/Hour |
| Maximum Feed Rate | 500 mm |
| Impact Crusher Rotor Size | Ø 1100 x 900 mm |
| Vibrating Screen Dimensions | 1400×4000 mm |
| Total Engine Power | 260 kW |
| Generator *Optional | 400 kVA |
| Separator Belt *Optional | 800 mm |
| Shipping Dimensions | Length: 17,300 mm Width: 4,500 mm Height: 4,500 mm |
PRO-90 Semi-Mobile Crushing and Screening Plant
MCK-60 The Semi-Mobile Crushing and Screening Plant, with a production capacity of 60–80 Tons/Hour, has been developed for the crushing and classification of medium- and high-hardness materials on a single chassis. The process begins with a jaw crusher capable of handling a maximum feed size of 380 mm and continues with a vibrating screen measuring 1300 x 4000 mm. The coarse fraction of the material, which remains on the top deck of the vibrating screen, is directed to a tertiary crusher with a rotor size of Ø1200 x 650 mm for re-crushing and is then fed back to the vibrating screen for re-classification. Thus, the reduction of coarse material in the first stage, followed by tertiary crushing to produce a finer, well-shaped product, and finally the separation into different fractions are all carried out on a single frame.
MCK-60Its single-chassis design offers a significant advantage, as it allows the entire facility—including all equipment—to be transported with a single tractor. This design is particularly advantageous for projects requiring a compact layout with minimal equipment. The bidirectional rotor movement in the tertiary crusher optimizes the use of consumables, while the hydraulic body-opening system facilitates access to components inside the crusher during maintenance. When the optional front gate is selected, the material can be directed directly to the front stockpile conveyor, bypassing the screen, for the production of a single-size product.
Features
- Wide Range of Feeding Options
Feeding Bunker It is designed to be fed by excavators, trucks, and loaders. This allows it to easily adapt to various construction site and quarry operating conditions. - Flexible Feeding Bunker Design
Feeding Bunker The capacity can be determined based on the capacity required in accordance with the machine’s current design. - Controlled Feeding System
Thanks to the manual speed control on the feeder, the amount of material fed into the crusher can be adjusted according to operating conditions and production needs. - The Benefits of a Wobbler Feeder
Wobbler feeder, Feeding BunkerIt helps separate mud, clay, and unwanted fine materials from the material before it is fed into the crusher. This reduces the amount of unwanted materials in the product, resulting in a higher-quality final product. *It can be used in WF configurations. - Hydraulic System
Conveyor belts and hopper hatches can be easily folded and unfolded using the hydraulic system. This design allows for the rapid transportation and installation of the semi-mobile crushing and screening plant without the need for a crane. *Optional - Front Flap
In applications requiring the production of a single product type, the optional front flap located in front of the screen feed belt prevents the material from being transferred to the vibrating screen, allowing the product to be directed directly to the front storage belt. *Optional - Transportation with a Single Truck Head
Thanks to its semi-mobile design, all of the facility’s equipment can be transported using a tow truck. This feature helps streamline logistics operations between different work sites. - Easy Maintenance and Lubrication
The manual grease fitting points on the semi-mobile crushing and screening plant make it easy to perform periodic lubrication of moving components.
An automatic lubrication unit can be installed to extend maintenance intervals and reduce operator intervention. *Optional - Precision Final Product Adjustment
The distance between the hammers of an impact crusher and the rotor blades can be adjusted manually using a hydraulic system as standard.
In addition, the pendulum distance is automatically adjusted based on the value entered into the automation system, allowing for quick and precise control of the final product size. *Optional - Vibrating Screen
In vibrating screens, which enable the production of products in different fractions, the type of screen mesh and the mesh spacing can be determined according to customer needs. - Braked Axle System
A braked axle system is used to ensure that the semi-mobile crushing and screening plant can be transported safely. - Low-Maintenance Platforms
Thanks to maintenance platforms that facilitate access to areas requiring maintenance, service and inspection procedures can be carried out more safely and conveniently. *Optional - Fully Automatic Automation System
The PLC-based automation system can be managed via an HMI touchscreen panel and remote tablet control. This allows for centralized monitoring of the crushing and screening process. - Generator System
Thanks to the generator system, the facility can be powered by diesel fuel at construction sites where there is no electrical infrastructure. *Optional - Windshifter Technology
The Windshifter, which can be positioned along a long return conveyor, helps separate unwanted lightweight materials from the material on the screen using an airflow. This improves the cleanliness of the final product. *Optional - Minimum Infrastructure Requirements
Thanks to its semi-mobile design, the facility requires minimal infrastructure for installation. The necessary technical information and guidance are provided during the installation process.
Technical Specifications
| Body Protection Liner: | ST52 *Standard /Wear-Resistant 450 HBW Plate *Optional |
| Bunker Width: | 4200 mm |
| Standard Feed Height (7 m³): | 4800 mm |
| Optional Feed Height (14 m³): | 4950 mm |
| Optional Feed Height (20 m³): | 5500 mm |
| Feeder Width: | 870 mm |
| Body Protection Liner: | Wear-Resistant 450 HBW Plate |
| Number of Vibration Motors: | 2 |
| Vibration Motor Power: | 2×3 kW |
| Manual Speed Control: | Included |
| Grill Spacing: | This can be determined based on customer requests. |
| Rotor Blade Thickness: | 90 mm |
| Rotor Blade Material: | Manganese Steel (Mn16–Mn18) *Standard High-Chromium Steel (Cr22–Cr26) *Optional Martensitic Steel *Optional Martensitic Steel + Ceramic Insert *Optional Chrome-Plated Steel + Ceramic Insert *Optional Martensitic Chromium Steel *Optional |
| Pendulum Materials: | 16–18% Manganese Cast Steel *Standard |
| Pendulum Thickness: | 110 mm |
| Body Thickness: | 15 mm |
| Protective Coating Thickness: | 20 mm |
| Protective Liner Type: | Bolted |
| Protective Lining Material: | 12%–14% Manganese Cast Steel / Hardox® 450 *Optional |
| Inspection Cover: | Included |
| Manual Lubrication System: | Included |
| Automatic Lubrication System: | Optional |
| Engine Power: | 15 kW |
| Engine Configuration: | Single-Engine |
| Shaft Configuration: | Single-Shaft |
| Body Material: | ST52 |
| Protective Primers: | Included |
| Inlet Channel Protective Lining Material: | Hardox® 450 |
| Thickness of the Inlet Channel Protective Liner: | 8 mm |
| Braked Axle System: | Included |
| Warning and Signaling System: | Included |
| Water Tank Capacity: | 600 Liters |
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PRO-90, With a maximum feed capacity of 500 mm, it offers a flexible solution for processing larger materials. Please contact us for technical details and a customized quote for your project.